Rilsan® HT: the first flexible, high-temperature thermoplastic to replace metal in engine-compartment tubing
Arkema’s Rilsan® HT is the first polyphtalamide (PPA)-based material to replace metal in tubing for high-temperature automotive applications. The revolutionary flexibility of Rilsan® HT resin offers a step-change in PPA-based materials, creating opportunities to replace metal that were previously unthinkable. Compared with metal assemblies, tubing assemblies made from Rilsan® HT lower the overall system cost and ensure longer service life of engine components. Rilsan® HT contains up to 70% renewable carbon, which fits into the eco-design concepts of many vehicle manufacturers.
For years, PPA-based injection resins have been increasingly used in place of metal in automotive applications as a way to optimize costs, reduce emissions and weight, improve fuel economy and extend car life. However, the inherent brittleness of polyphtalamides has limited their use to injection-molded parts. Up to now, replacing metal tubing with PPA-based polymers had been impossible.
Rilsan® HT surpasses the limits of other PPA resins
To fill this gap, Arkema has developed a completely new PPA-based high-temperature material, Rilsan® HT. Now, this first flexible PPA extends metal substitution to yet unimagined possibilities for automotive powertrain and other under-the-hood components. Based largely on long-chain chemistry, Rilsan® HT possesses a flexibility previously unknown in this material group. Rilsan® HT is the only PPA-based extrusion resin that can replace metal in tubing for severe engine-compartment service and other demanding industrial applications.Extraordinary flexibility gives Rilsan® HT excellent thermoformability and fitting-insertion properties. Easily extruded to form either smooth or convoluted tubing, Rilsan® HT offers unprecedented freedom of design -- further adding to the metal-substitution opportunities.
This new PPA-based resin surpasses other high-temperature thermoplastics with superior long-term resistance to thermo-oxidative and chemical aging at high temperatures. Unlike other PPA-based resins, Rilsan® HT features very low moisture uptake resulting in exceptional dimensional stability and low tendency to creep.
Rilsan® HT offers cost-efficient manufacturing
Rilsan® HT tubing assemblies are more cost effective in series production and have lower overall system costs than metal tubing assemblies. With processing characteristics similar to those of high-performance aliphatic polyamides, Rilsan® HT can be economically processed on standard extrusion equipment, easily thermoformed and assembled. This means that Rilsan® HT offers the same excellent fitting-insertion properties, reliability, durability and safety as Rilsan® PA12 and PA11. High design flexibility, whether through thermoforming or smooth and corrugated tubing process technologies, further adds to the cost-efficiency compared to classical metal processing. In addition, corrosion-free lightweight tubing of Rilsan® HT contributes to increased life expectancy and reliability of engine components, as well as to reduced fuel consumption and CO2 emissions.
Rilsan® HT allows you to benefit from renewable materials
The impressive performance of Rilsan® HT is further enhanced by environmental benefits. Rilsan® HT is a durable high-temperature thermoplastic derived largely from renewable non-food-crop vegetable feedstock, thus offering a significant reduction in CO2 emissions compared to conventional petroleum-based high-temperature plastics and a reduced dependence on oil resources. Rilsan® HT resin features a renewable carbon content up to 70%, enabling the automotive industry to profit from an environmentally improved product lifecycle.
With global brands like Rilsan® and Pebax®, unique products from renewable resources like Rilsan® Polyamide 11, Rilsan® HT, Pebax® Rnew and Platamid® Rnew, and leading capacities in Rilsan® Polyamide 11 and 12, Arkema’s Technical Polymers activity stands out in the industry by providing its customers with global coverage and superior regional service from production facilities and research centers in Europe, Asia, and the USA. Arkema has more than 30 years of experience and innovation serving the Automotive Industry, offering a wide range of advanced materials designed to match current and future specifications. Arkema’s Technical Polymers business is the acknowledged leader in bio-based high performance polyamides such as renowned Rilsan® Polyamide 11.
A global chemical company and France’s leading chemicals producer, Arkema consists of three strategically related businesses: Vinyl Products, Industrial Chemicals, and Performance Products. Arkema reported sales of 5.7 billion euros in 2007. Arkema has 15,200 employees in over 40 countries and six research centers located in France, the United States and Japan. With internationally recognized brands, Arkema holds leadership positions in its principal markets.